Simulation and analysis of solidification process in lost foam casting process
As shown in Figure 1, the change of critical solid rate in the solidification process of lost foam castings after […]
As shown in Figure 1, the change of critical solid rate in the solidification process of lost foam castings after […]
The mold filling ability of liquid metal in lost foam casting is the ability of liquid metal to fill the
The chemical composition of molten iron is shown in Table 1. The double wire feeding spheroidization process with cover is
The shell of the water ring vacuum pump used by ZHY Casting is welded with steel plates and processed into
As shown in the figure, the filling process diagram of lost foam casting after the improved process is shown. The
Many advantages of lost foam casting technology come from the fact that it does not need to take the mold,
Tetrahedral mesh is still used in meshing. After meshing, the whole model package has 163266 nodes and 884220 elements. The
The numerical simulation technology of lost foam casting is a comprehensive and knowledge intensive technology which integrates partial differential equation,
Compared with the traditional sand casting, the process of lost foam casting is much more complex, so the design of
Generally, the commonly used forms of lost foam casting risers are waist, cylindrical and spherical. Under the condition of the
As shown in Figures 1 and 2, the lost foam casting is a shell part with a maximum size of
The purpose of combining mechanical vibration with lost foam casting technology is to solve the problems of coarse structure and
The effects of vibration frequency and molten iron treatment temperature on graphite morphology and primary phase of vermicular graphite cast
The effects of vibration frequency and amplitude on graphite morphology, primary austenite and properties of vibration lost foam casting gray
The development of lost foam casting technology in China has the following characteristics: 1) Township enterprises and small and medium-sized
The effects of vibration frequency and amplitude on the microstructure and properties of ductile iron in lost foam casting were
China is a country that began to research and apply lost foam casting after the United States, Germany, Britain and
The dual liquid lost foam casting process is proposed to produce bimetallic liner. Placing the wear-resistant cast iron at the
The cooling curves of typical flake graphite cast iron and nodular cast iron are shown in the figure. It can
Compared with the United States, the lost foam casting technology in other countries developed late, but the development speed is
Before the 1980s, the restriction of lost foam casting patent limited the use of dry sand lost foam casting without
Lost foam casting originated in the United States. In 1956, American H.F.Shiroyer used EPS foam as wax mold material for
(1) Type of alloy used Theoretically, any metal that can be used for casting can be used for lost foam
The lost foam casting process eliminates the complex processes such as core making, core baking, mold drawing, mold repair and
Lost foam casting is also called dry sand or negative pressure full mold casting, and its casting principle is shown
Fig. 1 and Fig. 2 show the microstructure of as cast ZGMn13 and zgmn17 lost foam casting liner samples, respectively.
Lost foam casting Name: 105 type cable head; Material: ZG310-570; Geometric dimension: 620 mm × 290 mm × 210 mm;
1. Test materials The test materials are as cast ZGMn13 high manganese steel and zgmn17 ultra-high manganese steel wear-resistant lining
There are two traditional solutions to the shrinkage defects of lost foam casting nodular iron castings. One is to set
The inclusion of reducer housing is related to the process characteristics of lost foam casting nodular cast iron, which can