Solidification numerical modeling of sand coating process for crankshaft iron mold
The finite element analysis software is used to simulate the flow field and temperature field in the iron mold sand […]
The finite element analysis software is used to simulate the flow field and temperature field in the iron mold sand […]
1. 3D model of box The three-dimensional model of the box is shown in Figure 1. The material of the
Comparing the cooling curves of sand mold, iron mold sand coated casting and metal mold casting, it can be seen
Change the pouring position of the cylinder block and place the top surface of the lost foam casting of the
In order to further study the impact toughness of nodular cast iron for wind power fittings, the impact fracture of
Iron mold sand coated casting process is a new net forming casting process. The metal mold cavity is covered with
The manufacturing process of cast crankshaft generally starts from the aspects of molten iron melting, spheroidizing treatment, inoculation treatment, alloying,
The commonly used crankshafts at home and abroad are divided into two categories according to materials, forged steel and ductile
The prediction of shrinkage casting defects is based on the simulation of temperature field, and then the shrinkage of sand
To calculate the shrinkage of an isolated hot spot, first determine the isolated region, and then use the formula to
The judgment of multiple hot spots is to judge the number, size and position of hot spots that may be
Fig. 1 shows the temperature field changes of sand mold castings at 2S, 40s, 120s and 220s after the molten
In the process of sand casting, liquid metal is poured into the mold and then dissipated heat to the surrounding
Import the three-dimensional modeling into ProCAST software in x-t format, repair the surface of the parts in mesh module, and
The filling process of metal liquid in sand mold casting is a very complex heat exchange process, which is accompanied
The testing experiments of nodular cast iron wind power castings include chemical composition testing, mechanical property testing, metallographic structure analysis
The single side bottom pouring with internal gate is adopted. The flow and temperature distribution of ZL105 metal liquid filling
1. Structural analysis of cylinder block The schematic diagram of a 12 cylinder block is shown in Figure 1. The
Fig. 1 shows the temperature field changes of sand castings at 10s, 60s, 130s and 340s after the molten metal
1. Vibration consistency test Take 18 positions on the sand box, and take 3 ~ 4 points at different heights
At present, the most commonly used spheroidizing agent for nodular cast iron in China is rare earth silicon iron magnesium
Both graphite ball and matrix will affect the mechanical properties of nodular cast iron. It is found that with the
Referring to the latest ductile iron standard GB / t1348-2009, the brand, mechanical properties and metallographic structure of ductile iron
Observing the change of temperature field in the solidification process of sand castings can accurately predict the location of shrinkage
1.Impact of carbon It can be seen from Fig. 1 and Fig. 2 that the toughness of steel decreases with
1. lost foam casting vibrating system ZHY casting adopts 20 ~ 40 mesh quartz sand and manual bag sand adding
According to GB9441-2009 metallographic inspection standard for nodular cast iron, the pearlite content in the as cast matrix is graded.
The spheroidizing treatment process of nodular cast iron mainly includes the types of spheroidizing agent and the adding method of
Through the observation of metallographic photos, the spheroidization level of a1-a8 and B1-B4 and the size level of nodular graphite
The figure shows the change law of impact toughness of nodular cast iron of B2 and B4 samples with temperature.